095-10200 - Cleveland Brakes Washer Alt AN960-416L

095-10200 – Cleveland Brakes Washer Alt AN960-416L

Available now on the Airparts.aero Marketplace.

Overview

The Cleveland 095-10200 is a genuine OEM flat washer that is manufactured to the precise dimensional and material standards of the AN960-416L. This is a "Light Series" military-standard washer, specifically engineered for applications where radial clearance is limited but a proper bearing surface for a fastener is still required. Fabricated from high-quality, cadmium-plated carbon steel, this washer is a critical component in numerous Cleveland wheel and brake assemblies. Its reduced outside diameter allows for the proper seating and torquing of bolts and nuts in the tight confines of a brake caliper or torque plate assembly.

Key Features

• Light Series (Reduced Diameter): The "L" designation signifies it is a "Light Series" washer, featuring a smaller outside diameter than a standard AN960-416 washer. This is an engineered solution for providing a bearing surface in space-constrained locations.
• High-Quality Carbon Steel: Manufactured from a specified carbon steel alloy, providing the necessary compressive strength to withstand the high clamp loads from torqued fasteners without deforming or "cupping," which would lead to a loss of preload.
• Corrosion-Resistant Plating: Plated with a durable cadmium finish per QQ-P-416. This protective coating provides essential corrosion protection, ensuring the long-term integrity of the entire bolted joint, especially in the harsh environment of the wheel assembly.
• Precision Dimensions: As a certified AN-standard part specified by Cleveland, it is manufactured to tight tolerances for inner diameter, outer diameter, and thickness, ensuring a proper, precise fit.
• OEM Specification: As the genuine part specified by Cleveland Wheels & Brakes (a division of Parker Hannifin), it guarantees the correct fit and material properties required for a certified, airworthy brake system repair.

Technical Specifications

• OEM Part Number: 095-10200
• Military Standard Equivalent: AN960-416L
• Component Type: Flat Washer, Light Series
• Material: Carbon Steel
• Finish: Cadmium Plated
• Nominal Screw/Bolt Size: 1/4 inch
• Dimensions:
  • Inside Diameter (I.D.): 0.266 inches
  • Outside Diameter (O.D.): 0.500 inches
  • Thickness: 0.032 inches

Aircraft Compatibility

The 095-10200 is a standard component in many of the most common Cleveland brake assemblies used across the entire general aviation fleet. Its use is specified wherever a 1/4 inch Light Series washer is required.

• Common Aircraft Manufacturers:
  • Cessna
  • Piper
  • Beechcraft
  • Mooney
  • Cirrus
  • And countless other certified and experimental aircraft utilizing Cleveland braking systems.
• Common Applications:
  • Securing backplates and caliper halves.
  • Fastening brake line fittings and brackets.
  • Used in any location on a Cleveland brake assembly where a 1/4" bolt or nut requires a washer but has limited clearance to an adjacent casting web or component.

Applications

The 095-10200 washer is an engineered component for specific bolted joint scenarios:

• Load Distribution: Provides a smooth, hardened bearing surface to distribute the clamping force of a bolt head or nut, protecting the softer aluminum or magnesium alloy of the brake components from galling and damage.
• Tight Clearance Fastening: Its primary application is where a standard diameter washer would not fit due to physical constraints, ensuring that a bearing surface can still be used to create a proper joint.

Why Choose 095-10200?

The integrity of every fastener in a brake assembly is critical for safety. Using the genuine Cleveland 095-10200 (AN960-416L) washer ensures that the component has the certified material strength to handle the clamp loads and the precise reduced diameter needed for the specific application. Substituting with a standard washer could cause interference with another part, preventing proper seating of the fastener. Using a non-certified washer could lead to corrosion or deformation, resulting in a loss of torque and potential failure of the joint. For flight-critical brake systems, trust only certified, specified hardware.

Order Your 095-10200 Washers Now

Ensure the integrity of every bolted connection in your brake system with genuine OEM-specified hardware. Visit Airparts.aero to order your Cleveland 095-10200 light series washers today.

The AN960-416L "Light Series" washer is an engineered solution for a common design challenge: placing a fastener close to a corner or another feature on a machined part. In a compact assembly like a brake caliper, space is at a premium. The AN960-416L provides the necessary bearing surface to properly distribute fastener load, preventing damage to the casting, but with a smaller outside diameter (0.500") compared to its standard counterpart, the AN960-416 (0.562"). This reduced diameter provides the critical radial clearance needed to fit in tight spaces without compromising the fundamental engineering principles of a properly constructed bolted joint. Its specified thickness also plays a role in the "spring" characteristics of the joint, helping to maintain bolt preload under vibration.

Note: This is a flight-critical component. Always verify the correct washer part number from the applicable component maintenance manual (CMM) or aircraft Illustrated Parts Catalog (IPC). Ensure all components of a bolted joint (bolt, washer, and nut) are of the correct specification and are properly installed and torqued.