TIST13-0CA – Continental Aerospace Technologies FAA-PMA Complete Cylinder Assembly
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Overview
The Continental TIST13-0CA is a premium, FAA-PMA approved complete cylinder assembly, uniquely manufactured by Continental Aerospace Technologies as a direct replacement for cylinders on specific Lycoming angle-valve 360-series engines. This represents a powerful combination of Continental's advanced manufacturing processes and cylinder design improvements, applied to the legendary Lycoming engine platform. The kit includes a brand-new, ready-to-install cylinder assembly featuring a through-hardened steel barrel, a new piston with ring set, and all the necessary gaskets, providing a complete "power pack" solution for a top overhaul or cylinder replacement.
Key Features
- Through-Hardened Steel Barrel: The cylinder barrel is forged from high-grade 4140 steel and is "through-hardened," meaning the entire thickness of the barrel wall is heat-treated to a uniform hardness. This provides exceptional resistance to wear and greater durability at high temperatures compared to case-hardened barrels.
- Angle-Valve Configuration: This cylinder is designed with an angle-valve head configuration. The intake and exhaust valves are canted relative to the cylinder bore, which allows for larger valve heads and optimized intake and exhaust port geometry, resulting in superior airflow and higher volumetric efficiency.
- PRIME™ Design Enhancements: Incorporates Continental's PRIME™ cylinder technology, which includes increased cylinder head wall thickness in critical areas, an optimized barrel-to-head juncture for enhanced strength, and a plateau-honed bore finish for rapid ring seating and improved oil retention.
- Complete, Matched Kit: This is a complete assembly that includes the fully-loaded cylinder (valves, springs, keepers, etc.), a matched piston with pin and plugs, and a complete piston ring set. This factory matching ensures optimal compression, heat transfer, and performance.
- FAA-PMA for Lycoming Engines: Holds a full FAA Parts Manufacturer Approval (PMA), certifying that it is a legal and airworthy replacement for the original Lycoming cylinder on specified engine models, often providing enhanced features and performance.
Technical Specifications
- Part Number: TIST13-0CA
- Manufacturer: Continental Aerospace Technologies
- Component Type: Complete Cylinder Power Assembly
- Cylinder Barrel Type: Through-Hardened 4140 Steel
- Valve Configuration: Angle-Valve
- OEM Part Number: 05K21120
- Kit Contents:
- 1x Complete Cylinder Assembly (Valves, Guides, Seats, Springs Installed)
- 1x Piston
- 1x Piston Pin & Plugs
- 1x Piston Ring Set (Compression and Oil Control Rings)
- 1x Gasket Kit (for one cylinder)
- Certification: FAA-PMA (for specified Lycoming engines)
Aircraft Compatibility
The Continental TIST13-0CA kit is the specified FAA-PMA replacement for a wide range of Lycoming's most popular high-performance, angle-valve, 360-cubic-inch engines. It is imperative to consult the specific engine's Illustrated Parts Catalog (IPC) and the current Continental PMA documentation (e.g., Service Information Letter SIL001B) to verify eligibility.
- Common Lycoming Engine Series:
- IO-360 (A-series, C-series, D-series, J-series, K-series)
- AIO-360
- AEIO-360
Eligibilities
Engine | Configuration |
HIO-540 | -A1A (Wide Deck) |
LIO-360 | -C1E, -C1E6, -C1E6D (Wide Deck) |
IO-540 | -AE1A5, -K1A5, -K1A5D, -K1B5, -K1B5D, -K1D5, -K1F5, -K1F5D, -K1G5, -K1G5D, -K1H5, -K1J5, -K1J5D, -K1K5, -K2A5, -L1A5D, -L1B5D, -L1C5 (Wide Deck) |
AEIO-540 | -L1B5, -L1B5D, -L1D5 (Wide Deck) |
IO-360 | -A1A, -A1B, -A1B6, -A1B6D, -A1C, -A1C6, -A1D, -A1D6, -A1D6D, -A2A, -A2B, -A2C, -A3B6, -A3B6D, -A3D6D, -C1A, -C1B, -C1C, -C1C6, -C1C6, -C1E6, -C1E6D, -C1G6, -D1A, -J1A6D, -J1AD, -K2A (Wide Deck) |
AIO-360 | -A1A, -A1B, -A2A, -A2B, -B1B (Wide Deck) |
AEIO-360 | -A1A, -A1B, -A1B6, -A1B6D, -A1C, -A1D, -A1D6, -A1E, -A1E6, -A2A, -A2B, -A2C, -A2E, -A3B6D (Wide Deck) |
- Common Aircraft Platforms:
- Piper Arrow
- Mooney M20E/F/G
- Beechcraft Musketeer Super R
- Numerous high-performance and aerobatic experimental aircraft.
Applications
The TIST13-0CA kit is the premier solution for critical engine maintenance on applicable Lycoming engines:
- Top Overhaul: The ideal choice when low compression, high oil consumption, or internal corrosion necessitates the replacement of one or more cylinders.
- Engine Overhaul: The foundation of a "new limits" engine overhaul, ensuring all power-producing components are brand new and incorporate modern design improvements.
- Performance Upgrade: Offers an opportunity to upgrade from older-style cylinders to a modern, durable, through-hardened steel barrel configuration.
Why Choose TIST13-0CA?
The health and performance of an engine are dictated by the quality of its cylinders. The Continental TIST13-0CA offers Lycoming operators access to Continental's renowned manufacturing technology and metallurgy. Using a complete, factory-matched kit eliminates the compatibility variables of sourcing individual parts and ensures optimal performance. The through-hardened barrel offers superior durability and wear resistance, making this FAA-PMA approved kit a smart, long-term investment in the reliability and power output of your Lycoming engine.
Order Your TIST13-0CA Cylinder Kit Now
Upgrade the power and reliability of your Lycoming engine with a premium, FAA-PMA approved cylinder kit from Continental. Visit Airparts.aero to order your TIST13-0CA power assembly kits today.
The angle-valve configuration of the TIST13-0CA cylinder head is a significant performance feature. Unlike parallel-valve heads where the valves are parallel to each other, canting the valves allows for larger valve diameters without interference. The larger intake valve significantly improves the engine's volumetric efficiency—its ability to draw in a full fuel-air charge—while the larger exhaust valve allows for more efficient scavenging of hot exhaust gases. This results in an engine that can produce more horsepower for its displacement. The Continental PRIME™ design further enhances this by optimizing the intake port shape for balanced airflow, ensuring each cylinder produces similar power for smoother engine operation.
Note: This is a flight-critical engine component. Installation must be performed by a certified A&P mechanic in strict accordance with the current Lycoming Overhaul Manual and relevant Continental PMA Service Instructions. Proper break-in procedures must be followed after installation to ensure correct seating of the new piston rings.
AirParts stocks thousands of engine and engine overhaul parts. Cranks, cases, cams, cylinders, and more. Most available on exchange programs.
Brand | Continental Aerospace Technologies |
Specifications | |
---|---|
Type | Cylinder |
ATA Chapter | 71 ATA Power Plant |
Country of origin | United States |
ECCN / USML | 9A991.d |
Schedule B | 8409.10.0040 |
Hazmat(Y/N) | N |
FAA Approval Code | PMA |
8130-3 Eligible | Yes |
Available Conditions | NE, NS, IN, OH, IN, SV. AR |
Units of Measure (UoM) | Each |
Dimensions | |
---|---|
Dimensions (W x H x D) | 16" Inches x 18" Inches x 15.5" Inches |
Weight | 26 lbs. |